* 射出成型製造過程八個步驟簡介(An introduction to the eight steps of the injection molding manufacturing process)

塑膠製品充斥在日常生活中，但塑膠產品是如何製造卻不是人人都了解，射出成形流程只要八個步驟，康德富塑膠廠整理介紹 Plastic products are ubiquitous in our life, but not everyone understands how plastic products are made. The injection molding process only needs eight steps. Introduction: 

1）塑料倒入注料桶(Plastic pouring into the injection bucket) - 預先將塑膠料與色粉拌色均勻後，依照塑膠材質特性設定烘料機溫度與時間，待準備完成後將塑膠料倒入射出機的注料桶內 After mixing the plastic material and toner evenly in advance, according to the characteristics of the plastic material to set the temperature and time of the drying machine. After the pre-work is completed, pour the plastic material into the injection barrel of the injector.

2）塑料通過料管溶解(Plastic dissolves through feed tube) - 依照不同的塑膠材料特性，在射出成型機台上設定塑料加工溫度，讓塑膠粒在正確的溫度下溶解，塑料在不正確的溫度下溶解，會產生射出成形不良或塑膠產品色澤不對等問題 According to the characteristics of the plastic material, the plastic processing temperature is set on the injection molding machine, so that the plastic pellets are dissolved at the correct temperature.
The plastic is dissolved at an incorrect temperature, which will cause problems of poor injection molding or uneven color of plastic products.

3）塑料注入模具內(Plastic is injected into the mold) - 射出成型中相當重要的環節，利用模具設計的空間將膠狀塑料定形，再依成形條件及模具狀況調整射出機參數，避免產生尺寸不合，毛邊問題等等，像是塑膠件結構強度，表面外觀或與配合件組裝之鬆緊度皆由從步驟調整 It's important part in injection molding, use the space of mold design to shape the jelly-like plastic, and then adjust the parameters of the injection machine according to the molding conditions and mold conditions, so as to avoid dimensional discrepancies, burrs, etc., such as structural strength and surface appearance of plastic parts. Or the tightness of the assembly with the fittings is adjusted by the steps.

4）冷卻塑料(cooling plastic) - 將膠狀的塑料固化成塑膠成品 The gelatinous plastic is cured into a finished plastic product.

5 )  模具開模(Mould opening) - 模具公模與母模分離，在模具開發時依照產品外型設計公模面與母模面，避免模具開模不順暢造成產品變形或破壞產品或模具受損等等 The core mold and cavity mold are separated. At the development of the mold, the core and cavity mold are designed according to the appearance of the product, so as to avoid the product deformation or damage and mold damage caused by the unsmooth mold opening.

　
6 )  塑膠製品頂出(Plastic product ejection) - 模具分離後將塑膠產品頂出以脫離模具 After the mold is separated, the plastic product is ejected from the mold.

7 )  機械手臂將塑膠走道夾出(The robotic arm clips the plastic walkway out) -  用機械手臂來輔助塑膠射出機，達到自動化效果 Use the robotic arm to assist the plastic injection machine to achieve automation.

8 )  塑膠產品掉落，塑膠走道由機械手臂夾至另一端(The plastic product falls, and the plastic aisle is clamped to the other end by the mechanical arm) - 塑膠製品與塑膠走道自動分開裝箱，以節省現場作業人員品檢包裝時間，提高生產效率 Plastic products and plastic runner are automatically separate into the box to save operators the time for quality inspection and packaging and improve production efficiency.

PS 注料桶，機械手臂，模具位置圖示

PS. Injection barrel, Mechanical arm, Mold position diagram

* 塑膠射出加工過程33秒鐘影片簡介
* 33-second video introduction to the plastic injection process　

https://www.youtube.com/watch?v=v7PaAAg77O8

康德富塑膠股份有限公司，位於台中大里區

專營各類塑膠射出製造，塑膠模具開發。射出成形應用範圍包含３Ｃ電子類塑膠、塑膠燈具類、腳踏車塑膠零配件、精密塑膠齒輪、汽車類塑膠零配件、醫療器材塑膠件、高端工程塑膠成型件等等。

1. Kanderfu Plastic Co., Ltd., located in Dali District, Taichung

   Specializing in all kinds of plastic injection manufacturing, plastic mold development, injection molding applications include 3C electronic plastics, plastic lamps, bicycle plastic parts, precision plastic gears, automotive plastic parts, medical equipment plastic parts, high-end engineering plastic molding parts and many more.

更多塑膠射出介紹

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mail    sales@kanderfu.com

電話：04-24968996
傳真：04-24926209
地址：(412)台中市大里區仁化路727號

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